Safe-Lock™: Application at a leading provider in the industrial sealing technology

Problem:

  • Tool pull-out at high precision tool holder
  • All tests with different systems failed
  • Only Weldon holders could be used

 

Target:

  • Process reliability in machining with highly precise tool holding

Application: Roughing VA Steel

<b>Workpiece:</b> Gasket ring
<b>Material:</b> 1.4571 (VA)
<b>Maschine:</b> Mazak
<b>Interface:</b> SK 40
<b>Tool:</b> Solid carbide, variable flute end mill, Ø 16 mm

Application parameters:

<b>Cutting Depth: </b> axial (ap) 19.8 mm, radial (ae) Slot 16 mm
<b>RPM:</b> 1194 rpm
<b>Cutting speed (vc): </b> 60 m/min
<b>Feed rate/flute (fz):</b> 0.2 mm/r

Result:

Safe-Lock™: Application at a leading provider in the industrial sealing technology
In same time 86 pieces higher output i.e. increase by 122%.
  • With Weldon holder and tooling 50–70 parts per cutter
  • With Safe-LockTM 150 parts per cutter and no pull-out issue
  • Machine runs much smoother with less vibrations
Product wishlist